Tests & Results

1/8″ Groove Test


Observe and record if a ⅛” saw-cut groove can be completely sealed by loop sealant or epoxy.


If ⅛” saw-cut blades are used then loop sealant cannot fully seal the wire in the groove.


– Saw-cut groove assembled of clear Plexiglas* with a wood base with the following dimensions:

– 1 ¼” deep x .125” wide (equivalent to brand new ⅛” saw-blade) (Quantity x2)

– 1 ¼” deep x .122” wide (equivalent to used ⅛” saw-blade) (Quantity x2)

– Brand X  ⅛” groove approved loop wire (Quantity x2)
– Brand Y ⅛” groove approved loop wire (Quantity x2)
– Bondo P-606V Epoxy
– Chemque Q-seal 290S Loop Sealant
– Caliper (A device to measure width of wire and grooves)
– Camera for documentation purposes

* Clear plexiglas was chosen to simulate a ⅛” saw-cut groove in asphalt/concrete because the complete groove (including under the wires) can be observed after sealant is applied.


Testing did not begin until each Plexiglas groove was measured with a Caliper to match the desired width of .125 and .122 (2 of each). Each groove was labeled with the width and type of wire used to eliminate confusion. Brand Y and Brand X ⅛” loop wire width was also measured and its width was recorded (see Results section).  3 conductors of Brand Y loop wire were laid into 2 different Plexiglas ⅛” groove bases (.125 and .122). 4 conductors of Brand X loop wire were laid into 2 different Plexiglas ⅛” groove bases (.125 and .122) (see Figure 1). Each base was then given a special label (Chemque Q-seal 290S Loop Sealant and Bondo P-606V Epoxy) to insure the proper sealant is used for each groove and that each wire gets tested with the correct type of sealant or epoxy. Each ⅛” Plexiglas groove was covered with tape so that the assistant could not see the inside wires. Sealant was applied to each ⅛” Plexiglas groove making sure to completely seal/fill the groove by making several passes. The ⅛” Plexiglas grooves were then covered and allowed time to harden overnight. Covering and tape were removed and the results were documented and pictured.


Results show regardless of the viscosity and type of sealant used that a ⅛” saw-cut groove will not fully seal the wires, allowing space for an air-pocket (see Figure 2).

Figure 2
Picture of air pockets after sealant has been applied


If a ⅛” saw-cut blade is used then the groove will not be completely sealed and air-pockets will be present which cause several intermittent loop problems.

Always use a 3/16″ blade or larger.

BD Loops – What these Results Mean for Installers

Air pockets within the groove can cause a number of problems resulting in repeat service calls. Air pockets within the loop design allow space for the wires inside to move, when the wires move even slightly a false detection will occur. In colder temperatures air-pockets can cause even more problems by pushing the entire loop out of the saw-cut groove. This occurs when water enters the air-pocket and freezes. When water freezes it expands, that force will push the loop out of the groove completely. This then makes the loop susceptible to traffic and nature’s wrath eventually causing the loop to short to ground (fail).

BD Loops Test Results – We run the Same Test on our Saw-Cut Loops

Conducting the same test with BD Loops 3/16” preformed saw-cut loops.

Results show that installation of BD Loop’s preformed loop will not allow air-pockets to form. (see figure 3)

Figure 3
BD Loops preformed 3/16″ saw-cut loop with no air pocket

Always recommend and install a BD Loops 3/16” preformed loop for all saw-cut applications to avoid costly repeat service calls, failed loops, and returned detectors.

BD Loops

The Loop Experts!

BD Loops was founded in 2001. Their preformed loops and accessories are designed with the installer in mind. BD Loops offers a complete loop system solution including preformed direct burial loops, preformed saw-cut loops, loop sealant, blades, testing devices, and installation tools. BD Loops has a reputation for reliability and ease of installation. They pride themselves on the quality of their products and their commitment to providing excellent customer service and support. BD Loops preformed loops are made in the USA at their facility in Placentia, CA.